The possibility of automation is no longer an option only available to large companies. The continuous development of machinery and innovation in handling systems have transformed the industrial landscape. There are many options when it comes to automating processes, which is why a clear systematic approach to project development and implementation is necessary.
Our accumulated experience of 30 years dedicated to the optimization of packaging processes has allowed us to develop a robust methodology for the automation of processes and the execution of solutions oriented to customer needs. Therefore, we provide you with 5 keys to success when automating.
Identify the customer's real needs. It is necessary to understand and analyze the customer's production process, to define not only what is manufactured but also why it is manufactured in this way. Tools such as flow charts and cause-effect diagrams help us to establish a clear vision of what processes we should solve with our automation.
2. Dimension the installation according to the process capacity and avoid bottlenecks. When integrating different elements in the same production system, the individual capacities of each of its components must be taken into account. To avoid bottlenecks, it is essential to ensure that each of the processes absorbs the production volumes of the previous processes.
3. Accumulation elements and buffers to avoid the complete stop of the line. In the case of mass production systems and long working lines, it is necessary to dimension accumulation elements in order to have continuous feeding throughout the process. Accumulation and buffers help us to compensate different working rhythms as well as to prevent stops in the whole line.
4. Change the perception from operator handler to line controller. Through the identification of tasks it is necessary to understand the operations that do not add value, automate them and have the operator available to complete supervisory tasks. The change of the operator's role is essential for him to be in charge of process control and help to avoid stoppages.
5. Design the installation in favor of work safety. The incorporation of autonomous elements requires the definition of protection systems. Fencing elements, sensors and emergency stops allow the cooperative work between man-machine and help us to avoid all types of occupational hazards.
With all these criteria in mind, Controlpack has developed the Pack&Box application for the automation of end-of-line processes. By adapting packaging machinery to end-of-line processes, we are able to provide automatic solutions to our customers' needs.
For more information go to the Pack&Box FACT SHEET
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