Reach higher levels of efficiency in a competitive in a competitive market and meeting user expectations with products of the highest and meeting the expectations of users with products of the highest quality are two demands facing the logistics sector today. The automation of end-of-line processes is essential for forward-looking companies: an investment that makes it possible to pack faster and more efficiently.The automation of end-of-line processes is essential for forward-looking companies: an investment that allows them to package faster, more efficiently, more sustainably and with increased production times.
Controlpack has collaborated in a end-of-line improvement project with the incorporation of a complete automatic lineline, fully adapted to the customer's needs. Let's see it in detail.
Previous situation of our customer
Our client, Pinturas Lepantois a company with a long trajectory dedicated to offer solutions in professional solutions in professional, industrial and home painting.. They are a reference in the sector that has been able to adapt to the demands of the current market with the development of innovative methodologies and latest technologies through its R+D+i department. With a large production capacity, customer satisfaction is the basis for the manufacture of excellent products that stand out for their quality, ease of use and application, and commitment to the environment.
In this case, the production line production line consisted of only two automatic paint packaging machines.. The rest was carried out manuallyTwo operators were in charge of forming boxes, placing the paint cans inside and sealing them. There was room for improvement to optimize and make the whole process more profitable with the inclusion of an automated packaging system.
Solution: Pack & Box automatic packaging line
In order to offer a complete end-of-line system for the packaging of paint cans, Controlpack opted for the automatic Pack & Box line. automatic Pack & Box line line, tailored to the needs of our customer. It is an innovative innovative, integrative and flexible solution which makes it possible to different actions in the same line, taking into account the characteristics of the product to be taking into account the characteristics of the product to be packaged and the space available in the facilities.
The Pack & Box system designed for Pinturas Lepanto consists of 3 machines:
- Superbox automatic box erectorVersatile and multifunctional, it is capable of extracting, opening, folding, forming the box and sealing the bottom part with adhesive tape. It has an average production capacity of 720 pieces/hour.
- Inbox automatic case packeradaptable to different formats and materials (Brik containers, glass bottles, cylindrical containers, etc.), it groups the products according to the configured function and inserts them inside the box.
- Automatic case sealer with adhesive tape Robotape 50/65 CFAutomatic sealing and sealing of the upper part of the box.
Results: benefits and advantages
Thanks to the installation of the fully customized automatic Pack & Box line, there was a considerable saving of time and considerable savings in time and effortThe work performed by two operators was replaced by the mechanized packing line, capable of producing 6 boxes per minute.per minute. The advantages were the most remarkable ones:
- Increased speed.
- Increased productivity.
- Safer and more efficient packaging.
- Continuous production.
- Increased safety for employees.
- Cost savings.
- Optimization of overall processes through automation of actions.
At Controlpack we work every day to offer flexible, economical and sustainable solutions with the development of the most advanced technologies to optimize packaging processes. Do not hesitate to contact us for a customized audit for a customized audit and more information about our products. Our team of professional experts is at your disposal to help you achieve all your goals, we look forward to meeting you!
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