Technoplat 3000

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Technoplat 3000 is an extremely high-performance wrapping machine of great acquired value. The design, the choice of materials and the implementation of a software dedicated to the alignment of this wrapping machine have followed rigorous quality and safety standards. The high rigidity of the support with bearings and drive by means of motor reducers, together with the high force rollers and the use of closed tubular structures, guarantee great sturdiness and reliability.

Availability: Buy now and receive it in 4-6 weeks Category: Pallet wrappers SEE TECHNICAL SPECIFICATIONS
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Description

Technoplat 3000

The Technoplat 3000 automatic pallet wrapper is the answer to all high industrial production requirements. This new automatic pallet wrapper is equipped with the most efficient and robust automation devices, designed according to the most rigorous criteria in terms of safety and the highest quality and performance standards in the field of end-of-line packaging.

Technoplat 3000 is an excellent choice for those who need a line machine but also for those who want maximum performance in stretch film wrapping units.


Main characteristics

Technoplat 3000 - Clamping device
Clamp device
Technoplat 3000 - Film cutting and clamping device
Film cutting and clamping device
Technoplat 3000 - Turntable with galvanized rollers
Turntable with galvanized rollers
Technoplat 3000 - Control panel with touchscreen display
Touch screen control panel

 

Technoplat 3000
Technoplat 3000 - Robust and reliable, high resistance girth gear rotation mechanism. Precision encoder to control the movement of the platform, allows to stop at the exact place for loading or unloading the pallet.
Technoplat 3000
The motorized accessory of the end rollers allows the indistinct entry of full and half pallets.
Technoplat 3000
Can be integrated into any packaging process, downstream of a palletizer, with loading by forklift or pallet truck and with infeed and outfeed by AGV or LGV.
Technoplat 3000
Compact and modular, Technoplat 3000 allows us to fully automate the baling process in a minimum of space and with the flexibility to expand or shorten the conveyor configuration.

Control panel

Technoplat 3000 - Control panel
Control panel - touch screen (STD) monochrome Esa.
Technoplat 3000 - Detail of the control panel
Detail of the control panel

 

A. Start cycle starts the automatic wrapping cycle.

B. Stop cycle momentarily suspends the wrapping cycle.

C. Reset resets the machine after an emergency stop.

D. Selector "automatic/manual cycle" selects the operating mode of the machine.


Platform

Technoplat 3000 - Platform support
Platform support - Turntable equipped with heavy-duty bearings and driven by a system with pinions and girth gear. The frame structure guarantees a maximum power of 1500 Kg. The adopted kinematics guarantees a precise and reliable rotation with any kind of load.
Technoplat 3000 - Turntable
Turntable - The turntable is equipped with heavy duty, galvanized steel, motorized rollers with a maximum speed of 18 m/min in the standard version. The rollers have a diameter of 76 mm, a useful length of 1100 mm with an interaxis of 120 mm. The rollers are driven by a special steel chain drive. In addition, it has a blowing system to eliminate the initial glue from the film in order to have a homogeneous bonding of the product.

 


Clamping and cutting group

Technoplat 3000 - Clamping device
Clamp device - Tilting clamp device that ensures correct release of the film.

 

Technoplat 3000 - Capping and cutting device
Capping and cutting device - Pneumatic glue and cap removal device and hot wire cutting device.


Available cars

Technoplat 3000 - PGS Trolley
PGS Carriage - The PGS pre-stretching carriage features a motorized pre-stretching with fixed ratios (200%, 250% and 300%) with manually interchangeable gears. The range of pre-stretching values can be extended with 0%-100% - 150% - 200% - 250% - 300% gears available as interchangeable options. The force applied on the product can be controlled by means of a load cell (on the shipping dead roller) and the film tension values are continuously programmable from the command panel.

Technoplat 3000 - PVS Trolley
PVS Carriage - Pre-drawing roller carriage with independent double motorization with control panel regulation of the pre-drawing ratio from 0% to 400%. Film deposition force on the load adjustable from the control panel and controlled by a patented electronic device.

Technoplat 3000 - Operational loading advantages

Technoplat 3000 - Operational loading advantages

Operational advantages of loading

The automatic pallet wrapper Technoplat 3000 allows to follow the loading, wrapping and unloading operations of the pallet in extremely reduced time. In particular, while with a traditional table the entire wrapping cycle requires about 18 additional operations and movements of the pallet, with the Technoplat 3000 such operations are reduced to 8 with consequent time and labor savings.


Maximum safety*.

Technoplat 3000 - Soldering iron for film glue (optional)
Soldering iron for film glue (optional) - Soldering iron with two vertical and two horizontal resistances. This allows a perfect adhesion of the film to the product at the end of the wrapping process obtaining an optimal adhesion to the pallet.
Technoplat 3000 - Supplementary motorization (optional)
Supplementary motorization (optional) - This motorization allows the wrapping of smaller pallet dimensions (1/2 europallet). By means of a supplementary chain transmission, the rollers at the infeed and outfeed end of the rotary table are activated.
Technoplat 3000 - Metallic perimeter protections
Metallic perimeter guards - These guards precede access to the machine's operating area. This device ensures maximum safety levels guaranteeing total protection.
Entry and exit muting system device (optional) - This protection based on the photocell recognition of the load in transit ensures that only the material to be packed passes through the rollers, if any other object or person were to pass through the barrier the machine would stop.

 

*These devices are essential to obtain the CE certificate on the machine, without these protections the machine is covered only by the manufacturer's declaration.


Measures

Technoplat 3000 - fig1
Technoplat 3000 - fig1
Technoplat 3000 - fig2
Technoplat 3000 - fig2
Technoplat 3000 - fig3
Technoplat 3000 - fig3

Technical characteristics

MachineTechnoplat 3000 PGSTechnoplat 3000 PVS
Plate supportRing with spheres with inner teethRing with spheres with inner teeth
Plate capacity Ø761500 kg1500 kg
Plate capacity Ø89 (Opt)1500 kg2000 kg
Rotation dimensions L. rollers 1100 mm2030 mm1910 mm
Rotation dimensions L. rollers 1300 mm (opt)2200 mm2060 mm
Height conveyor height from the groundMin 400 mm/ Max 550 mmMin 400 mm/ Max 550 mm
Minimum product height + pallet670 mm670 mm
Minimum product dimensions600x800 mm600x800 mm
Useful mast height2200 mm2200 mm
Rotation speed15 rpm12 rpm
Continuously adjustable roller speed15 m/min18 m/min
Cart typePDSPVS
Clamping and cutting deviceSTDSTD
Feeding400 3 Ph+N+PE VAC400 3 Ph+N+PE VAC
Power frequency50/60 Hz50/60 Hz
Installed power3,5 kW3,9 kW
Max. outside diameter250 mm250 mm
Film reel height500 mm500 mm
Film thickness17÷30 μm17÷30 μm
Inside diameter76 mm76 mm
Max. weight17 kg17 kg
Phase stopSTDSTD
Progressive start-upSTDSTD
Trolley up/down speed, variable from the frame (m/min)1÷61÷6
Load height reading photocellSTDSTD

Technical characteristics

Product to be packed

Pallet

Pallet type

1/2 EUR 80×60, 1/4 EUR 60×40, EUR 80×120, IND 120×120, UK 100×120

Pallet height

300 - 3,100 mm, 800 - 3,100 mm

Load weight

100 - 2.000 Kg, 150 - 1.200 Kg, 150 - 1.500 Kg

Hourly production

0 – 05 p/h, 0 – 10 p/h, 0 – 15 p/h, 0 – 20 p/h, 0 – 25 p/h, 0 – 30 p/h, 0 – 35 p/h, 0 – 40 p/h, 0 – 45 p/h

Load medium

Forklift, Forklift truck, Hand pallet truck, Hand pallet truck

Type of operation

Fixed

Load stability

High, Low, Medium

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